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«Welding and Diagnostics» ¹ 3 - 2010 (May-June)

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«Welding and Diagnostics» ¹ 3 - 2010 (May-June)

HomeNAKS → "Welding and Diagnostics" Journal

"Welding and Diagnostics" Journal

NAKSinforms

2 AleshinN.P., PrilutskiyÀ.I. Fabricdevelopmenttendency

2 Congress «Main aspect of development of Russian building and Self-control institute»

4 Regulations sabout Control Committee NP«NAKS»

6 Regulations about Discipline Committee NP«NAKS»

 

Scientific and technical section

8 Jogolev V.Å., Durgerov N.G.,SlitinskayaS.Ê.

Resistivity constant and ionization state of argon arc with iron vapor

13 ShicinY.D.,KosolapovÎ.À., StrukovN.N. Power distribution of constricted arc when in use plasmatron of reserve polarity

16 ErofeevV.À., Levin Y.Y., MaslennikovÀ.V. Simulation of nonsteady forming of welding joints when impulse laser welding

21 MakarovA.L., Korolev S.À.,ShtrikmanÌ.Ì., Kashuk N.Ì. Simulation of thermal processes when friction welding

26 Ribin V.V., GrinbergB.À., Ivanov Ì.À., Anonova Î.V., ElkinaÎ.À.,InozemcevÀ.V.,Pacelov À.Ì. Structure of transition zone when explosion welding (titanium–orthorhombic titanium aluminide)

32 ShalimovÌ.P.,TabatchikovP.À. Estimation procedure of homogeneity of charge of flux cored wire

 

Industrial section

37 PatonB.Å., BogdanovskyV.À., KorotinskyÀ.Å., MahlinN.Ì.,

GavvaV.Ì., Poloskov S.I., Vasiliev V.V. Information technology for training welders and welding specialists:

methodology and hardware

45 Brovko V.V., HarlovÀ.B.,MiroshnichenkoGV.

Features of arc when use tungsten electrode welding in increased pressure inert gas

49 ShipalovÀ.N.,HrapkovG.À., Yudin V.Ì. Restoration of cans of canshaft of motor by plasma-jet hard-facing

52 Rusakova V.V. Methodological aspects of development strategy of gas industry

59 Rusakova V.V. Value engineering of modern technologies subject to feateres of price prediction of energy carriers

 

Information

62 AleshinN.P., LukyanovV.F. Aspects of higher education and request oflabour-market

63 R.À.Musin–70yearsold

64 À.Å.Rosen–50years old



ÓÄÊ 621.791.754.01

V. Å. Jogolev, candidate for master’s degree

(RNC «Kurchatovsky institute»),

N. G. Durgerov, doctor of engineering,

S. Ê. Slitinskaya, candidate for master’s degree (RostovState Communication lines University)                                          

sslit@mail.ru

Resistivityconstantandionizationstateofargonarcwithironvapor

Design procedure of resistivity constant ofwelding arcmulticomponent medium, which is founded on modern plasma physics theory with approximation of  infinitesimality directed velocityas compared with their thermal velocity, is formulated in the article. Ion concentrations with different degrees of ionization of arc components are determined in terms of Saha equations. It’s represented, that solution of  combined equation is reduced to determination of positive root of polynomial, its degree more on unite then number of different ions’re considering when is reasearching. Resistivity constant of argon arc with different content of iron impurity is calculated up to 25000 °Ñ.

Terms: arc, iron vapor, Saha equations, ionization state, resistivity constant.

ÓÄÊ 621.791.755

Y. D. Shicin, doctor of engineering,

Î. À. Kosolapov, candidate for master’s degree,

N. N. Strukov, postgraduate student

PermStateTechnicalUniversity

svarka@pstu.ru

Powerdistributionofconstrictedarcwheninuseplasmatronofreservepolarity

Results of research of current polarity influence upon power distribution of constricted arc between plasmatron elements and work are represented. It’s established that, using regular-style design of plasmatron and correct choice of process conditions, thermal effectiveness of  plasma processes when in use reverse polarity is able to be lower then when in use normal polarity current.

Terms: plasma technologies, normal and reverse polarity, constricted arc, power distribution.

ÓÄÊ 621.791.72:621.375.826

V. À. Erofeev, candidate for master’s degree,

Y. Y. Levin, candidate for master’s degree,

À. V. Maslennikov, candidate for master’s degree

TulaStateUniversity

va_erofeev@mail.ru

Simulationofnonsteadyformingofweldingjointswhenimpulselaserwelding

Nonsteadyphysicomathematical model of forming of welding joints when impulse laser welding was developed, which lets to make evolution of  form of steam-to-gas canal surface and weld pool surface under the influence laser impulse, for the purpose of studing of mechanism of defects formation, defects like salience of the welded joint beginning and crater of the welded joint end. Feature of the model is continuous balance accounting of melting metal value when melting and freezing, it lets to make features of nonsteady forming of surface of welding joints. Comparison of  calculated welding joint longitudinal and cross macrosection showed their equivalence.

Terms: welding joint defects, impulse laser welding, steam-to-gas canal, weld pool,

physicomathematicalmodel.

ÓÄÊ 621.791.14

A. L. Makarov, doctor of engineering ,

S. À. Korolev, candidate for master’s degree

(MoscowStateTechnicalUniversity n.a. Bauman N.E.),

Ì. Ì. Shtrikman, doctor of engineering ,

N. Ì. Kashuk, engineer

(ÎÀÎ «NIAT»)

nkashchuk@gmail.com

Simulation of thermal processes when friction welding

Thermal model of  friction welding by rotating tool is represented in the article, this model  declares high accuracy of agreement calculation and experimental data. Also it is made an example of practical application of model.

Terms: friction welding, thermal processes, computer simulation.

ÓÄÊ 669-419.4:621.791.13

V. V. Ribin, correspondent member RAN (FGUP CNII KM «Prometey»),

B. À. Grinberg, doctor of physicomathematical science

(Physics of metals Institute UrO RAN),

Ì. À. Ivanov, doctor of physicomathematical science

(Metallophysics Institute n.a. Kurdyumov G.W. of NAN of Ukraine),

Î. V. Antonova, candidate for master’s degree , Î. À. Elkina, engineer,

À. V. Inozemcev, engineer, À. Ì. Pacelov, candidate for master’s degree

(Physics of metals Institute UrO RAN)

bella@imp.uran.ru

Structure of transition zone when explosion welding (titanium–orthorhombic titanium aluminide)

It’s considered there are «risk zones» during explosion welding. First,this is a choice material with intermetallic structure like source material, secondly, melting when in use welding.Though, the choice of orthorhombic titanium aluminide for welding of titanium is successful, and welding joint is high-strength. Local melting doesn’t make brittle structure because of freezed vortices have duplex superdispersed structure, which has needed flexibility. Therefore «risk zones» are not dangerous, although usually it’s considered so. In the issue «area of weldability» is increasing.

Terms: explosion welding, transition zone, vortex structure, orthorhombic titanium aluminide.

ÓÄÊ 621.791.052:658.562

M. P. Shalimov, doctor of engineering,

P. À. Tabatchikov, postgraduate student

UralsStateTechnicalUniversity (Ekaterinburg)

shalimov@uchdep.ustu.ru

Estimation procedure of homogeneity of charge of flux cored wire

Research results of flux cored wire melting,  arcbreaking length measuring and statistical treatment of measuring results,metallurgical study, evaluation of  chemical composition  of metal and slag are represented in the article.

Terms: charge, homogeneity, flux cored wire, arcbreaking length, slag.

ÓÄÊ 621.791:658.386

B. Å. Paton, academician of NAN of Ukraine,

V. À. Bogdanovsky, engineer, À. Å. Korotinsky, doctor of engineering,

N. Ì. Mahlin, engineer, W. Ì. Gavva, engineer (IAS n.a. Paton E.O.),

S. I. Poloskov, doctor of engineering

(FGU NUC «Welding and control» of MoscowStateTechnicalUniversity n.a. Bauman N.E.),

V. V. Vasiliev, corresponding member of NAN of Ukraine (Energy Modelling Institute n.a. Puhov G.E.)

office@paton.com.ua

Information technology for training welders and welding specialists: methodology and hardware

Problems of progress of methodology and making hardware for training welders and welding specialists using information technology are represented in the article. It’s made for increase efficiency ofprofessional education therefore skilled welders and welding specialists deficit overcoming.

Terms: virtual reality, methodology of  preparation, training, welder, trainer, electronic aids and textbooks.

ÓÄÊ 621.791.754’29

V. V. Brovko, candidate for master’s degree, FGU NUC

«Welding and control»  of MoscowStateTechnicalUniversity n.a. Bauman N.E.,

À. B. Harlov, engineer, G. V. Miroshnichenko, engineer,

ÎÀÎ «GNC research institute ofnuclear reactors»

vvbrovko@mail.ru

Featuresofarcwhenusetungstenelectrodeweldinginincreasedpressureinertgas

When researchingarc physical characteristics of tungsten electrode welding in inert gas their features are established, which shows when increasing pressure up to 16MPa: increased voltage and arc energy-release, conducting constricted arc saturation when using small value current, increased  heat removal from arc, higher arc voltage drop and arc emission, also changing arc form when increased pressure. Established regularities of influence of increased gas pressure on arc properties could be useful for designers of new welding technologies particularly underwater welding.

Terms: arc welding, inert gas, increased pressure , tungsten electrode, arc physical characteristics, arc voltage.

ÓÄÊ 621.791.927.55

À. N. Shipalov, engineer,

G. À. Hrapkov, engineer (NPO «Technoplasma»),

V. Ì. Yudin, doctor of engineering

(RussianStateAgrarianUniversity)

mavryt.ne@rambler.ru

 

Restoration of cans of canshaft of motor by plasma-jet hard-facing

Recovery technology of camshafts of motors Cat 3116 usingplasma-jet hard-facing is written in the article.  Structure, hardness of weld metal are represented,comparative evaluation of results of prototype test is made, economic indexes of technology are  indicated.

Terms: camshaft, recovery, plasma-jet hard-facing , cam, structure, hardness , wear resistance, saving.

ÓÄÊ 621.64+004.8+574

V. V. Rusakova,

ÎÀÎ «Gasprom» (director of Strategical Development Department)

V.Rusakova@adm.gazprom.ru

Methodological aspectsofdevelopmentstrategyofgasindustry

Basic concepts of formation of development strategy of gas industry are considered in the article. Task list of system analysis of industry is represented. General principles of formation of development strategy of subsystems of gas industry, such asconsumption projection, raw materials base, extraction, import, storage, processing, gasification, transportation, are demonstrated. Mission of gas transportation system for optimization of strategy indices of gas industry is represented.

Terms: gas industry, subsystems of gas industry, development strategy, system analysis, optimization of strategy indices.

ÓÄÊ 620.9+622.37+517

V. V. Rusakova,

ÎÀÎ «Gasprom» (director of Strategical Development Department)

V.Rusakova@adm.gazprom.ru

Valueengineeringofmoderntechnologiessubject to feateresofpricepredictionofenergycarriers

Technical and economic assessment of innovation and investment oil-and-gas projects is main element of preinvestment analys. Also price prediction of energy carriers represents interest and complication, when improved technologies and new technologies of oil-and-gas industry influence on prices. General factors of energy carriers price changing are analysed in the article, these factors are base for value engineering.

Terms: value engineering, modern technologies, price prediction, oil and gas.




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